Alumex PLC, Sri Lanka’s leading aluminium manufacturer and a member of the Hayleys Group, has deployed four key AI and IoT-enabled digital innovations aimed at strengthening manufacturing efficiency, product quality and international competitiveness.
The initiatives come as global markets place increasing emphasis on manufacturing quality, traceability, operational efficiency and sustainability. The new digital capabilities are expected to enhance Alumex’s ability to compete in international markets while supporting the supply of aluminium products for large-scale infrastructure projects in Sri Lanka.
The deployments form part of Hayleys’ broader strategy to accelerate digital and AI transformation across its industrial portfolio, moving beyond individual technology pilots towards integrated capabilities that can strengthen performance across multiple sectors.
The initiatives were implemented in collaboration with the Hayleys Group Digital Transformation Unit and technology partners UTECH and Dialog H One.
Approximately half of Alumex’s revenue is generated through exports to 17 countries across five continents, including the UK, USA, Canada, Australia, New Zealand, Switzerland, Italy and Singapore. The company therefore operates in markets where consistent quality, production efficiency and strong sustainability credentials are increasingly essential.
Commenting on the transformation, Pramuk Dediwela, Managing Director of Alumex PLC, said:
“Alumex competes in demanding international markets, and these initiatives are investments in our ability to meet the standards our customers expect, protect and grow our export business, and build a more capable and resilient organization.”
He added that the initiatives reflect Hayleys’ approach to digital transformation, which focuses on combining technology with human expertise.
“These initiatives, developed in collaboration with the Hayleys Group Digital Transformation Unit to address these imperatives, reflect a philosophy that distinguishes Hayleys’ approach: digital transformation that empowers people, not just systems. By combining advanced technologies with the expertise of our teams, we are building smarter manufacturing capabilities that strengthen our competitiveness today while preparing the business for the future.”
At the centre of the transformation is a new AI and IoT-enabled aluminium extrusion line, replacing an older production system with advanced digital capabilities designed to improve manufacturing precision, productivity and resource efficiency.
The new extrusion system is expected to increase production capacity while enabling greater process control and supporting consistent product quality for both international customers and Sri Lanka’s expanding infrastructure sector. It is also designed to deliver significant energy efficiencies compared with conventional extrusion systems, supporting Alumex’s broader sustainability objectives.
The investment is complemented by an AI-driven Golden Batch for Extrusion Digitisation, which enhances visibility across extrusion operations and supports consistent manufacturing performance, continuous improvement and operational excellence.
The digital capability provides a stronger foundation for monitoring and optimising production processes, helping Alumex maintain high product quality while preparing its manufacturing operations for further digitalisation.